Fiche technique pour 63910-1300 de Molex

molex Tooling Products:
T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal
Doc No: ATS-639101300 Release Date: 03-18-08 UNCONTROLLED COPY Page 1 of 6
Revision: C Revision Date: 12-12-11
T2 Terminator
Tooling
Application Tooling
Specification Sheet Order No. 63910-1300
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Low Force Micro-Fit 3.0 Crimp Terminal 26-30 AWG.
Terminal Series No. Terminal Order No. Wire Size Insulation Diameter Strip Length
AWG mm² mm In. mm In.
46235 46235-0003 46235-0004 26-30 0.13-0.05 1.12-1.27 .044-.050 2.54-2.92 .100-.115
46235-5003 46235-5004
Note: 1. Insulation OD range: 1.20-1.27mm will provide optimum A-620-Class 2 crimps.
2. Insulation OD range: 1.12-1.17mm will not provide optimum A-620 crimps.
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL MOUTH
COND.CRIMP
HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF TAB
SEAM
Bell mouth CuI-ofl Tab Maximum Conductor Brush mm In. mm In. mm In. Conductor Insulation 100 .039 160 .063 Conductor Crimp Height Crimp Width (Ref) In. mm In. 0.51-0.56 .020-.022 1 05 041 0.48-0.53 DIS-.021 1 05 041 ak- Tool QualifIcaIIon Notes:
T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal
Doc No: ATS-639101300 Release Date: 03-18-08 UNCONTROLLED COPY Page 2 of 6
Revision: C Revision Date: 12-12-11
CRIMP SPECIFICATION
Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush
mm In. mm In. mm In.
46235 0.05-0.40 .002-.016 0.25 .010 0.20-0.80 .008-.031
Terminal Series No. Bend up Bend down Twist Roll Punch Width (Ref) Seam
Seam shall not be open
And no wire allowed out
of the crimping area
Conductor Insulation
Degree Degree mm In. mm In.
46235 3 3 4 8 1.00 .039 1.60 .063
After crimping, the crimp profiles should measure the following:
Terminal Series No. Wire Size Conductor Pull Force Minimum
Crimp Height Crimp Width (Ref)
AWG mm2 mm In. mm In. N Lb.
46235
26 0.13 0.51-0.56 .020-.022 1.05 .041 13.4 3.0
28 0.08 0.48-0.53 .019-.021 1.05 .041 8.9 2.0
30 0.05 0.45-0.50 .018-.020 1.05 .041 6.7 1.5
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
63443-0012 63443-0012 Front Plun rRelainer 1 Y 63443-6001 63443-6001 Rear Cover
T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal
Doc No: ATS-639101300 Release Date: 03-18-08 UNCONTROLLED COPY Page 3 of 6
Revision: C Revision Date: 12-12-11
PARTS LIST
Terminator 63910-1300
Item Order No Engineering No. Description Quantity
Perishable Tooling
63910-1370
63910-1370 Tool Kit (All “Y” Items) REF
1
63457-0038
63457-0038 Conductor Punch 1 Y
2
63455-0048
63455-0048 Conductor Anvil 1 Y
3
63446-1610
63446-1610 Insulation Punch 1 Y
4
63445-1619
63445-1619 Insulation Anvil 1 Y
5
63443-0005
63443-0005 Cut-Off Plunger 1 Y
6
63443
0012
63443
0012
Front Plunger Retainer
1 Y
Other Components
7
11-18-4083 60707-8 Feed Guide 1
8
11-24-1067 4996-4 Cut-off Plunger Spring 1
9
63443-0009
63443-0009 Front Scrape Chute 1
10
63443-0025
63443-0025 Key 1
11
63443-0085
63443-0085 Wire Stop L-Bracket 1
12
63443-0090
63443-0090 Wire Stop 1
13
63443-1716
63443-1716 Height Spacer 1
14
63443-2216
63443-2216 Coarse Spacer (16.00mm) 1
15
63443-2307
63443-2307 Fine Spacer (3.35mm) 1
16
63443-2802
63443-2802 Front Plunger Striker 1
17
63443-2903
63443-2903 Wire Hold Down Plunger 1
18
63443
600
1
63443
600
1
Rear Cover
1
19
63443-7201
63443-7201 Spring Cover 1
20
63600-0021
63600-0021 Compression Spring 1
21
63600-2972
63600-2972 Collar 2
Frame
22
63800-8500
63800-8500 T2 Terminator 1
Hardware
23
N/A N/A M3 by 6 Long SHCS 2**
24
N/A N/A M3 by 6 Long FHCS 1**
25
N/A N/A M4 by 6 Long SHCS 2**
26
N/A N/A M4 by 12 Long BHCS 2**
27
N/A N/A M4 by 14 Long SHCS 2**
28
N/A N/A M4 by 30 Long SHCS 2**
29
N/A N/A M4 by 50 Long SHCS 2**
30
N/A N/A M5 by 12 Lg SHCS 1**
31
N/A N/A #10-32 by 3/8” Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal
Doc No: ATS-639101300 Release Date: 03-18-08 UNCONTROLLED COPY Page 4 of 6
Revision: C Revision Date: 12-12-11
5
12
21
27
12
1
3
10
28
(2)
(2)
Figure 1
22
18
9
7
2
15
4
6
13
26
25
23
11
24
(2)
29
14
17
(2)
31
16
20
19
8
25
30
(2)
(2)
Assembly Drawing
T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal
Doc No: ATS-639101300 Release Date: 03-18-08 UNCONTROLLED COPY Page 5 of 6
Revision: C Revision Date: 12-12-11
11-40-0123
FEED FINGER ROD
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5307
FEED FINGER ROD
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
COTTER PIN
1/8” X .0295 DIA. WIRE
FEED FINGER ASSEMBLY
FOR PRESS TM42
TM42 PRESS TM40 PRESS AND
BASE UNIT AND ADAPTER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
T2 Terminator for Low Force Micro-Fit 3.0 Crimp Terminal
Doc No: ATS-639101300 Release Date: 03-18-08 UNCONTROLLED COPY Page 6 of 6
Revision: C Revision Date: 12-12-11
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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