Fiche technique pour OTS Discrete Wire Assembly Overview de Molex

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Off-the-Shelf (OTS) Discrete
Wire Cable Assemblies
Standard Discrete Cable Assemblies deliver off-the-shelf solutions with a broad offering of Molex
connectors and a variety of cable lengths to facilitate both prototyping and global production
PicoBlade OTS Discrete Wire Cable Assembly
PicoBlade Cable Assembly capable of carrying a
maximum 1.0A of current with 1.25mm pitch
Provides the same current as 2.00mm pitch systems
but in a more compact design. Ideal for high-density
harness applications
Micro-Fit TPA Cable Assembly has a maximum
5.0A current rating and a 3.00mm pitch
Delivers a high-density, lower power connection.
Reduced terminal back-out
Micro-Fit OTS Discrete Wire Cable Assemblies Mini-Fit Jr. OTS Discrete Wire Cable Assemblies
Mini-Fit TPA2 Cable Assembly capable of carrying
9.0A of power
Provides ideal current rating for many signal and
power applications. Reduces terminal back-out.
Compatible with standard Mini-Fit Jr. headers
Ultra-Fit OTS Discrete Wire Cable Assemblies Mega-Fit 2-to-12 Circuit, Dual-Row Cable Assemblies
Micro-Lock Plus OTS Discrete Wire Cable Assemblies
Pico-Clasp OTS Discrete Wire Cable Assemblies
Nano-Fit TPA OTS Discrete Wire Cable Assemblies
MicroClasp OTS Discrete Wire Cable Assemblies CLIK-Mate OTS Discrete Wire Cable Assemblies
Pico-Lock OTS Discrete Wire Cable Assemblies
MultiCat OTS Discrete Wire Cable Assemblies
Ultra-Fit Cable Assembly carries up to 14.0A of
power with 17% smaller footprint than similar
power connectors
Provides space savings with optimized current desnity
Mega-Fit OTS Discrete Wire Cable Assembly
delivers 23.0A per circuit with a 5.70mm pitchs
Offers more power per linear and square millimeter
than most midrange power products
Micro-Lock Plus Cable Assembly offers 1.25mm-pitch
form factor and carries 1.5 A with positive lock
Secures mating retention without sacrificing compactness
Pico-Clasp Cable Assembly offers a small 1.00mm
pitch and 1.0A current rating with positive lock
Delivers space savings and prevents wire hooking
Nano-Fit TPA Cable Assembly has up to a 6.5A
current rating in a small package
Brings space savings for design flexibility
MicroClasp Cable Assembly capable of carrying a
maximum 3.0A of current with 2.00mm pitch
Provides space savings and easy mating/unmating
compared to similar 2.00- and 2.50mm-pitch wire-
to-board systems
CLIK-Mate Cable Assembly carries 2.5A with a
1.50mm pitch
Offers more signal lines in less space
Pico-Lock Cable Assembly offers a low profile,
high current and positive locks
Ideal for applications requiring space savings and
secure mating retention
MultiCat Cable Assembly delivers a 10.0 to 40.0A
current rating with connector position assurance
(CPA) in a small package
Provides high power and a locking mechanism
without sacrificing compactness
Custom assemblies for production also available
Meet design needs after prototyping is complete. Molex’s extensive design and manufacturing expertise can meet the unique challenges of the most demanding applications
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Off-the-Shelf (OTS) Discrete
Wire Cable Assemblies
Consumer
Fitness equipment
Home entertainment systems
Home appliances
Home office
Home security systems
Portable electronic devices
Gaming consoles
Mobile devices
Commercial Vehicle
Industrial
Process controls
Industrial motors
Medical
Patient monitors
Aerospace and Defense
Unmanned vehicles
Drones
Commercial aircraft cabins
Telecommunications
Receivers
Satellite dish
Applications
Gaming Machines Office Equipment Industrial Automation
UL 1061 discrete wires for micro cable assemblies; UL 1007 discrete wires for other assemblies
Ready to use in electronic appliance applications. Provide ease of design, prototyping and production
Meets 2011/65/EU RoHS Compliance
Decreases engineering time and resources
Multi-color cable configurations with
Ultra-Fit TPA, Micro-Fit TPA and Mini-Fit
TPA2 Connectors available off the shelf
Designed to support development and
production programs. Multi-color cables
ensure correct connection
Assembled in ISO/TS16949-certified facilities
Ensures high quality. Meets current automotive industry standards
Pin-to-pin mapping from receptacle to PCB header
Provides ready-to-use, plug-and-play connections
PicoBlade Cable Assembly
MicroClasp Cable Assembly
Pico-Clasp Cable Assembly
Nano-Fit TPA Cable Assembly
Ultra-Fit TPA
Cable Assembly
Micro-Fit TPA Cable
Assembly
Mini-Fit TPA2
Cable Assembly
CLIK-Mate Cable Assembly
Pico-Lock Cable Assembly
MultiCat Cable Assembly
Micro-Lock Plus Cable Assembly
Mega-Fit Cable Assembly
Specifications
Pico-Clasp Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
Packaging: 50 or 100 SPQ
CABLE UL File No.: UL1061
Mates With: Series 53261, 53047, 53398, 53048
Designed In: Millimeters
RoHS: Yes
Halogen Free: No
Glow Wire Compliant: No
ELECTRICAL
Voltage (max.): 125V
Current (max.): 1.0A
Contact Resistance: 20 millihoms
Dielectric Withstanding Voltage: 250V AC
Insulation Resistance: 100 Megohms
MECHANICAL
Contact Insertion Force (max.): 4.9N
Contact Retention to Housing (min.): 4.9N
Mating Force: See PS51021-001
Unmating Force: See PS51021-001
PHYSICAL
Housing: See PS51021-001
Contact: See PS51021-001
Plating:
Contact Area — Tin
Solder Tail Area — Tin
Underplating — Tin
Operating Temperature: -40 to +85°C
Pico-Lock Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
Packaging: 50 or 100 SPQ
CABLE UL File No.: UL1061
Designed In: Millimeters
RoHS: Yes
Halogen Free: Low Halogen
ELECTRICAL
Voltage (max.): 150V
Current (max.):
Contact Resistance (max.): 20 millihoms
Dielectric Withstanding Voltage: 500V AC/1 minute
Insulation Resistance (min.): 100 Megohms
MECHANICAL
Contact Insertion Force (max.): 5N (1.00mm) 10N (1.5mm)
Mating Force (min.): 30 Cycles
PHYSICAL
Housing: Nylon UL 94V-0
Contact: Copper Alloy
Plating:
Contact Area — Gold
Underplating — Nickel
Operating Temperature: -25 to +85°C
Pico-Lock Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
Packaging: Reel (Terminal); Embossed (Header Assembly); Bag
(Receptacle Housing)
Mates With: Micro-Lock Plus Connectors
Designed In: Millimeters
RoHS: Yes
ELECTRICAL
Voltage (max.): 50V
Current (max.): 1.5A
Contact Resistance (max.): 5 millihoms
Dielectric Withstanding Voltage: 500V AC
Insulation Resistance (min.): 100 Megohms
MECHANICAL
Contact Insertion Force (max.): 4.9N
Contact Retention to Housing (min.): 6.9N
Mating Force: 9.8N (2 Circuit)
Unmating Force: 0.3N (2 Circuit)
Mating Force (min.): 30 Cycles
PHYSICAL
Housing:
Receptacle – PBT
Header – PA9T
Contact: Copper Alloy
Plating:
Contact Area — Tin
Underplating — Nickel
Operating Temperature: -30 to +80°C
PicoBlade Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
Packaging: 50 or 100 SPQ
CABLE UL File No.: UL1061
Mates With: Series 53261, 53047, 53398, 53048
Designed In: Millimeters
RoHS: Yes
Halogen Free: No
Glow Wire Compliant: No
ELECTRICAL
Voltage (max.): 50V
Current (max.): 1.0A
Contact Resistance: 20 millihoms
Dielectric Withstanding Voltage: 250V AC/1 minute
Insulation Resistance (min.): 100 Megohms
MECHANICAL
Contact Insertion Force (max.): 4.9N
Mating Force: 30 Cycles
PHYSICAL
Housing: Nylon UL 94V-0
Contact: Phosphor Bronze
Plating:
Contact Area — Tin
Underplating — Tin
Operating Temperature: -40 to +85°C
CLIK-Mate Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
UL File No.: E29179
Mates With: Pico-Clasp Headers mate with Pico-Clasp
Receptacles
Use with: 501334 and 501193 Crimp Terminals
Designed In: Millimeters
RoHS: Yes
Halogen Free: Yes
ELECTRICAL
Voltage (max.): 100V AC/DC
Current (max.): 2.0A
Contact Resistance (max.): 20 milliohms
Dielectric Withstanding Voltage: 500V AC/1 minute
Insulation Resistance (min.): 500 Megohms
MECHANICAL
Durability: 30 Cycles
PHYSICAL
Housing:
Housing: High-temperature material
Contact: Copper Alloy
Plating:
Contact Area − Tin/Gold
Solder Tail Area − Tin
Underplating − Nickel
Operating Temperature: -25 to +85°C
Off-the-Shelf (OTS) Discrete
Wire Cable Assemblies
Specifications
Nano-Fit TPA Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
UL File No.: E29179
CSA File No.: LR19980
IEC File No.: Pending
Mates With: Nano-Fit Connectors and Receptacles only — no
competitive cross
Terminal Used: Nano-Fit
Designed In: Millimeters
RoHS: Yes
Halogen Free: Yes
Glow-Wire Compliant: No
ELECTRICAL
Voltage (max.): 300V
Current (max.): 6.5A
Contact Resistance (max.):
10 milliohms change over life
Dielectric Withstanding Voltage: 1600V
Insulation Resistance (min.): 1000 Megohms
MECHANICAL
Mating Force: 3N
Unmating Force: 3N
Durability (min.): 20 tin, 50 gold
PHYSICAL
Housing:
Receptacle: Nylon UL 94V-0
Header: LCP UL 94V-0
Contact: Brass
Plating:
Contact Area — Tin or 381µ (15µ”) Gold or 762µ (30µ”)
Gold
Solder Tail Area — Tin
Underplating — Nickel
Operating Temperature: -40 to +115°C
Micro-Fit TPA Standard Discrete Wire Cable Assemblies
ELECTRICAL
Voltage (max.): 600V
Current (max.): 5.0A
MECHANICAL
Contact Insertion Force (max.): 14.7N per contact
Contact Retention to Housing (min.): 24.5N
Mating Force (max.): 8N per contact
Durability (max.): Typically 30 cycles;
refer to product specifications
PHYSICAL
Housing: Nylon
Operating Temperature: -40 to +105°C
Ultra-Fit TPA Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
UL File No.: Connector (E29179), Wire (UL 1007)
Mates With: Ultra-Fit Connectors
Use With: Ultra-Fit Headers
Designed In: Millimeters
RoHS: Yes
Halogen Free: No
Glow-Wire Compliant: No
ELECTRICAL
Voltage (max.): 300V
Current (max.): 14.0A
MECHANICAL
Contact Insertion Force (max.): 4.5N Per Circuit
Contact Retention to Housing (max.): 4.0N per circuit
Mating Force (max.): 8N Per Circuit
Durability (min.): 25
PHYSICAL
Housing: Nylon UL 94V-0
Contact: High-Conductivity Copper
Plating:
Contact Area − Tin
Solder Tail Area − Tin
Underplating − Nickel
Operating Temperture: -40˚ to +105˚C
Mini-Fit’ TPA2 Standard Discrete Wire Cable Assemblies
ELECTRICAL
Voltage (max.): 300V AC/DC
Current (max.): 9.0A
Contact Resistance: 10 milliohm change from initial
Dielectric Withstanding Voltage: 2200V AC
Insulation Resistance: 1000 Megohms
MECHANICAL
Contact Insertion Force: 15N
Contact Retention to Housing: 30N
Mating Force: 14.7N
Unmating Force: 1.0N
Durability (min.): 100 Cycles (Tin); 250 Cycles (Gold)
PHYSICAL
Flammability: UL 94V-0
Housing: Nylon
Contact: Brass or Phosphor Bronze
Plating: Tin
Operating Temperature: -40 to +105°C
Mega-Fit OTS Discrete Wire Cable Assemblies
ELECTRICAL
Voltage (max.): 600V
Current (max.): 23.0A
Contact Resistance (max.): 6 milliohms
MECHANICAL
Contact Insertion Force into Housing (max.): 30N
Contact Retention to Housing (min.): 175N
Latch Strength (min.): 200N
Insertion Force to PCB: TBD
Mating Force (max.): 5.6N per circuit (Gold),
Unmating Force (min.): 5.6N per Circuit (Gold)
Durability (max.): 200 Mating Cycles (Gold)
PHYSICAL
Header: UL 94 V-0 Glow Wire and Low Halogen
Contact: High-Conductivity Copper
Plating:
Contact Area — Gold
Solder Tail Area − Tin (Sn)
Underplating: Nickel (Ni)
Operating Temperature: -40 to +105°C
Off-the-Shelf (OTS) Discrete
Wire Cable Assemblies
MicroClasp Standard Discrete Wire Cable Assemblies
REFERENCE INFORMATION
Mates With: MicroClasp Headers (Series 55932, 55935)
Use with: Series 56134 Terminals
Designed In: Millimeters
RoHS: Yes
Halogen Free: Low Halogen
ELECTRICAL
Current (max.): 3.0A
MECHANICAL
Durability: 30 Cycles
PHYSICAL
Housing: Nylon
Contact: Copper Nickel Silicon
Plating:
Contact Area − Tin
Operating Temperature: -25 to +85°C
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©2020 MolexOrder No. 987651-6143 Rev. 4 USA/0k/GF/2020.02
Ordering Information
Series No. Component Type Circuits Length (m)
15131, 15132 Pico-Lock Receptacle Single 2 to 12 50, 100, 150, 300, 450, 600
45111 Micro-Lock Plus Receptacle Single 2 to 6 50, 100, 150, 300, 450, 600
15134 PicoBlade Receptacle Single 2 to 8 50, 100, 150, 300, 450, 600
15133 Pico-Clasp Receptacle Single 2 to 8 50, 100, 150, 300, 450, 600
15135 CLIK-Mate Receptacle Single 2 to 8 50, 100, 150, 300, 450, 600
15136 MicroClasp Receptacle Single 2 to 8 50, 100, 150, 300, 450, 600
45130 Nano-Fit TPA Receptacle Dual Row 2, 4,6 and 8 150, 300, 1,000
45132 Micro-Fit TPA Receptacle Dual Row 2, 4,6 and 8 150, 300, 1,000
45135 Mini-Fit TPA2 Receptacle Dual Row 2, 4,6 and 8 150, 300, 1,000
45136 Mega-Fit Receptacle Dual Row 2, 4,6, 8, 10 and 12 150, 300, 1,000
45141 MultiCat Receptacle
Single Row 3 and 4 300 and 1,000
45142 MultiCat Plug
Series No. Color Component Type Circuits Length (mm)
45133 Black
Ultra-Fit TPA Receptacle Dual Row 2, 4,6 and 8 150, 300, 1,000
45134 White
Custom Product Description
Contact Molex Discrete Wire Cable Assembly
Custom lengths and other options
www.molex.com/link/otscableassemblies.html
Off-the-Shelf (OTS) Discrete
Wire Cable Assemblies
Ultra-Fit Off-the-Shelf Discrete Wire Cable Assemblies
Off-the-Shelf Discrete Wire Cable Assemblies
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
MultiCat OTS Discrete Wire Cable Assemblies
REFERENCE INFORMATION
Packaging: See Packaging Spec
UL File No.: E29179
Terminal Used: Crimp
Use with: UL 10669 wire
Designed In: Millimeters
RoHS: Compliant by Exemption
Halogen Free: TBD
Glow Wire Compliant: No
ELECTRICAL
Voltage (max.): 1000V AC/DC
Current (max.): 40.0A per Contact
Contact Resistance (max.): 1 milliohms
Dielectric Withstanding Voltage: 3000V AC
MECHANICAL
Contact Insertion Force into Housing (max.): 40N
Contact Retention to Housing (min.): 175N
Latch Strength (min.): 200N
Insertion Force to PCB: TBD
Mating Force (max.): 24N per Circuit
Unmating Force (min.): 5N per Circuit
Durability (max.): 500 cycles
PHYSICAL
Housing: PEI
Contact: Copper (Cu) alloy
Plating:
Contact Area — Gold (Au)
PCB Thickness: 2.50mm
Operating Temperature: -40 to +150°C